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[VIDEO] How the Connecticut DOT Reduced a 2-Year Bridge Replacement to 28 Days

August 22, 2016 Shane Hedmond
via Youtube

via Youtube

Nobody likes traffic, especially when lane closures and construction are involved.  Construction zones are prone to increased accidents, which also put construction workers in extreme danger.  The best way to reduce traffic, accidents, and worker injuries is to reduce the on-site schedule, but how do you go about doing that?

The Connecticut Department of Transportation (CDOT) needed to overhaul its highly trafficked Route 8 in Bridgeport, CT which included several bridges.  The bridges, which were built in the 1970s, handled over 88,000 vehicles per day and had degraded to a point that the CDOT determined the bridges had reached the end of their useful life.  The original estimated schedule for the bridge overhaul was 2 years, which officials determined would be way too long to displace that amount of traffic, so they looked for alternative methods.  In the end, the CDOT opted for a Design-Build concept with Manafort Brothers, Inc. and Parsons Brinkerhoff which would ultimately reduce the total on-site work schedule to two 14-periods over the summer of 2016.

The $35 million project not only used Design-Build to shorten the schedule, but also employed the Accelerated Bridge Construction (ABC) technique.  To further reduce the schedule, the ABC method utilized Prefabricated Bridge Units (PBUs), which were large sections of the bridge that were fabricated off site.  Once substantial completion of the PBUs was reached, the on-sire work began.  Each 14 day period wound up closing one direction at a time, which shifted traffic to the opposite side.  The new bridges are close to being complete now, with a finish date set for September 2016 and the DOT is hoping that maintenance of the new bridge will be significantly reduced compared to the old bridge.  According to the website set up for the Route 8 construction, the bridge design incorporated “modern weathering steel beams that require no paint or maintenance over their anticipated 75 year lifespan.”

While it’s not quite as fast as this this multi-lane overpass that was removed and replaced in 43 hours in China or this 230 foot long tunnel installed under a highway in the Netherlands in just 3 days, it’s definitely a step in the right direction for improving contractor efficiency and public safety.

You can watch a timelapse video of the demolition of the old bridges and the construction of the new, uploaded to Youtube by CME Associates, below:

Featured
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Feb 24, 2021
Crane Collapses on Jobsite in Syracuse, NY, No Injuries Reported
Feb 24, 2021

On Tuesday morning, February 23, the Syracuse Fire Department responded to a call about a collapsed crane on a construction site near the university. Thankfully, no injuries were reported.

Feb 24, 2021
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Feb 2, 2021
[VIDEO] Need to Get Some Heavy Equipment Up a Mountain? Try a Cable Car System
Feb 2, 2021

Remote jobsites with difficult terrain pose some substantial logistical challenges when it comes to getting equipment and materials on site. I’ve seen several different methods used in the past, such as heavy equipment carrying blimps, cargo planes, helicopters, and the Fat Truck, but I recently came across a new method: a cable car.

Feb 2, 2021
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Jan 26, 2021
[VIDEO] A Behind-the-Scenes Look at the Recent Record Breaker for World’s Tallest Demolition
Jan 26, 2021

In November of last year, the 546 foot tall Mina Plaza in Abu Dhabi officially broke the world record for tallest demolition by explosion, supplanting Hudson Department Store in Detroit, Michigan, which held the record for 22 years.

Jan 26, 2021
Sikorsky Helicopter
Jan 22, 2021
[VIDEO] Helicopter Drops Cooling Tower During Lift to Roof
Jan 22, 2021

If you need to get some heavy mechanical equipment on the roof of your project, you could use a boring old crane – or you could gas up the bird and make that equipment take literal flight. Alright, so cranes aren’t actually boring, but some times a helicopter makes more logistical sense, either because it reduces total lift time or, in some cases, makes economical sense. Either way, there are some important safety precautions to take in case something goes wrong.

Jan 22, 2021
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Jan 5, 2021
Top 7 Demolition Videos of 2020
Jan 5, 2021

2020 was a stressful year, so let’s decompress a little bit by reviewing some of the most fun demolition videos from the past year. A demolition that broke a 22 year old record highlights the bunch and I also stretch what the definition of “demolition” is a little bit, because I think the video is so cool. Don’t @ me.

Without further ado, here are the top 7 demolition videos from 2020:

Jan 5, 2021
Hinkley Point C Nuclear Power Plant 2020
Dec 7, 2020
[VIDEO] Nuclear Power Plant Site Utilizes 2 of the World’s Largest Cranes, and 55 Other Tower Cranes
Dec 7, 2020

2 years ago, crane manufacturer, Sarens, unveiled what is considered to be the world’s largest crane, by both size and lifting capacity. Big Carl, as the huge crane was nicknamed, began work a few months later on the Hinkley Point C nuclear power station in England. Now, the jobsite boasts an abundance of crane activity, a true site to behold, and it was captured on aerial footage for you to enjoy.

Dec 7, 2020
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Dec 1, 2020
[VIDEO] New World Record For Tallest Building Demolished By Explosives
Dec 1, 2020

Back in 1998, the Hudson Department Store in downtown Detroit, Michigan was demolished by explosives. That building stood 410 feet tall across its 29 floors, making it, at the time, the tallest building to ever be taken down by implosion. The dust cloud covered many city blocks and the 20,000 unsuspecting people that came to watch the event. That record was just recently broken by a building over 100 feet taller than it.

Dec 1, 2020
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Nov 11, 2020
[VIDEO] Check Out This Excavator Free Fall Down a Huge Underground Access Shaft
Nov 11, 2020

Excavators aren’t typically meant to be dropped down to a lower level, but certain circumstances require it sometimes. The machines are obviously extremely heavy, so a large crane and proper rigging is required for it to happen safely. As a construction firm in Hong Kong, China recently found out, though, it’s a little tougher than it seems.

Nov 11, 2020
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Nov 4, 2020
[VIDEO] Watch an 85 Year Old, 5 Story Building be Relocated 200 Feet with a ‘Walking Machine’
Nov 4, 2020

Usually, when a new development is going to go into a spot where a building already exists, that existing building gets blown into smithereens and its remaining rubble hauled away. BUT, there is apparently a different way to handle the situation now, which is by politely asking the building to walk away and to find a new home – well, kind of.

Nov 4, 2020
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Nov 3, 2020
[VIDEO] CAT Creates Gigantic PAC-MAN Game Played with Remote Controlled Skid Steers
Nov 3, 2020

CAT is no stranger to finding extremely creative and expensive ways to show off their construction equipment. In years past, they’ve created a giant Jenga game with 600 pound blocks and the world’s first moving golf course on the backs of their dump trucks. Now, they’re showing off some of their new technology with the release of the biggest PAC-MAN game you’ve ever seen.

Nov 3, 2020
In Construction Videos, Project Management, Crazy Construction Videos Tags construction, bridge construction, bridge, route 8 bridgeport ct construction, manafort brothers construction, parsons brinkerhoff engineering, timelapse, timelapse videos 2016, time lapse video, accelerated bridge construction, prefabricated bridge units
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Timelapse Video Shows 3 Year Long Bridge Demolition

December 3, 2015 Shane Hedmond
Port Mann Bridge, British Columbia.  Photo by waferboard, CC BY 2.0

Port Mann Bridge, British Columbia.  Photo by waferboard, CC BY 2.0

The original Port Mann Bridge stood tall in British Columbia for nearly 50 years before officials decided to replace it with a wider bridge of the same name.  Built in 1964, was four lanes wide and, at the time it was built was the most expensive stretch of road in Canada.  The new bridge it was replaced by spans 10 lanes wide and held the title of the widest bridge in the world until the new San Francisco-Oakland Bay Bridge was completed in 2013. 

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In Construction Videos Tags British Columbia bridge demolition, Port Mann bridge, bridge demolition timelapse, demolition, bridge, bridge implosion
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3D Printing Robots Will Build Bridge in Amsterdam On Site

June 24, 2015 William Lucus

Up until now everything that has been 3D printed for construction use has been done so in a lab and sent out to a job site and been assembled by humans.  The makers of MX3D are on the cutting edge of autonomous 3D printing on location.

Read more
In Project Management, Technology, Tools Tags 3d modeling, 3D Printing, technology, steel, bridge, future, construction, mx3d
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Congratulations to our 2020 Best Construction Podcast Award Winner, Bridging the Gap!

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